From 94533f84c9acac8bf3f7dda555935a4acc4e9b61 Mon Sep 17 00:00:00 2001
From: =?UTF-8?q?L=27=C3=A9lectron=20rare?=
 <108685187+electron-rare@users.noreply.github.com>
Date: Sun, 21 Jun 2026 10:34:32 +0200
Subject: [PATCH] build: shrink bootloader to fit iram

Log level INFO pulls libc printf into IRAM (~15 KB), overflowing
the fixed 12 KB iram_seg by 9787 bytes. Pin SIZE optimization
and drop to WARN level to avoid the vfprintf/stdio chain.
---
 sdkconfig.defaults | 8 ++++++++
 1 file changed, 8 insertions(+)

diff --git a/sdkconfig.defaults b/sdkconfig.defaults
index 4e020d8..5f6ba8e 100644
--- a/sdkconfig.defaults
+++ b/sdkconfig.defaults
@@ -10,6 +10,14 @@ CONFIG_PARTITION_TABLE_CUSTOM_FILENAME="partitions.csv"
 CONFIG_LOG_DEFAULT_LEVEL_INFO=y
 CONFIG_COMPILER_OPTIMIZATION_PERF=y
 
+# --- Bootloader size: keep the 2nd-stage bootloader inside iram_seg ----------
+# Without these the bootloader links at -O2 (PERF) and pulls in the full
+# libc printf machinery (svfiprintf ~9 KB) which overflows the 12 KB iram_seg.
+# SIZE (-Os) reduces code but alone is not sufficient; dropping the log level
+# from INFO to WARN removes the format-string I/O paths that pull libc stdio.
+CONFIG_BOOTLOADER_COMPILER_OPTIMIZATION_SIZE=y
+CONFIG_BOOTLOADER_LOG_LEVEL_WARN=y
+
 # --- FreeRTOS ----------------------------------------------------------------
 # 1 kHz tick gives smoother LVGL animations (bubble breathing, transitions).
 CONFIG_FREERTOS_HZ=1000