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Python

"""
Design rules command implementations for KiCAD interface
"""
import os
import pcbnew
import logging
from typing import Dict, Any, Optional, Tuple
import json
logger = logging.getLogger("kicad_interface")
class DesignRuleCommands:
"""Handles design rule checking and configuration"""
def __init__(self, board: Optional[pcbnew.BOARD] = None):
"""Initialize with optional board instance"""
self.board = board
def set_design_rules(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Set design rules for the PCB"""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
design_settings = self.board.GetDesignSettings()
# Convert mm to nanometers for KiCAD internal units
scale = 1000000 # mm to nm
# Set clearance
if "clearance" in params:
design_settings.m_MinClearance = int(params["clearance"] * scale)
# KiCAD 9.0: Use SetCustom* methods instead of SetCurrent* (which were removed)
# Track if we set any custom track/via values
custom_values_set = False
if "trackWidth" in params:
design_settings.SetCustomTrackWidth(int(params["trackWidth"] * scale))
custom_values_set = True
# Via settings
if "viaDiameter" in params:
design_settings.SetCustomViaSize(int(params["viaDiameter"] * scale))
custom_values_set = True
if "viaDrill" in params:
design_settings.SetCustomViaDrill(int(params["viaDrill"] * scale))
custom_values_set = True
# KiCAD 9.0: Activate custom track/via values so they become the current values
if custom_values_set:
design_settings.UseCustomTrackViaSize(True)
# Set micro via settings (use properties - methods removed in KiCAD 9.0)
if "microViaDiameter" in params:
design_settings.m_MicroViasMinSize = int(
params["microViaDiameter"] * scale
)
if "microViaDrill" in params:
design_settings.m_MicroViasMinDrill = int(
params["microViaDrill"] * scale
)
# Set minimum values
if "minTrackWidth" in params:
design_settings.m_TrackMinWidth = int(params["minTrackWidth"] * scale)
if "minViaDiameter" in params:
design_settings.m_ViasMinSize = int(params["minViaDiameter"] * scale)
# KiCAD 9.0: m_ViasMinDrill removed - use m_MinThroughDrill instead
if "minViaDrill" in params:
design_settings.m_MinThroughDrill = int(params["minViaDrill"] * scale)
if "minMicroViaDiameter" in params:
design_settings.m_MicroViasMinSize = int(
params["minMicroViaDiameter"] * scale
)
if "minMicroViaDrill" in params:
design_settings.m_MicroViasMinDrill = int(
params["minMicroViaDrill"] * scale
)
# KiCAD 9.0: m_MinHoleDiameter removed - use m_MinThroughDrill
if "minHoleDiameter" in params:
design_settings.m_MinThroughDrill = int(
params["minHoleDiameter"] * scale
)
# KiCAD 9.0: Added hole clearance settings
if "holeClearance" in params:
design_settings.m_HoleClearance = int(params["holeClearance"] * scale)
if "holeToHoleMin" in params:
design_settings.m_HoleToHoleMin = int(params["holeToHoleMin"] * scale)
# Build response with KiCAD 9.0 compatible properties
# After UseCustomTrackViaSize(True), GetCurrent* returns the custom values
response_rules = {
"clearance": design_settings.m_MinClearance / scale,
"trackWidth": design_settings.GetCurrentTrackWidth() / scale,
"viaDiameter": design_settings.GetCurrentViaSize() / scale,
"viaDrill": design_settings.GetCurrentViaDrill() / scale,
"microViaDiameter": design_settings.m_MicroViasMinSize / scale,
"microViaDrill": design_settings.m_MicroViasMinDrill / scale,
"minTrackWidth": design_settings.m_TrackMinWidth / scale,
"minViaDiameter": design_settings.m_ViasMinSize / scale,
"minThroughDrill": design_settings.m_MinThroughDrill / scale,
"minMicroViaDiameter": design_settings.m_MicroViasMinSize / scale,
"minMicroViaDrill": design_settings.m_MicroViasMinDrill / scale,
"holeClearance": design_settings.m_HoleClearance / scale,
"holeToHoleMin": design_settings.m_HoleToHoleMin / scale,
"viasMinAnnularWidth": design_settings.m_ViasMinAnnularWidth / scale,
}
return {
"success": True,
"message": "Updated design rules",
"rules": response_rules,
}
except Exception as e:
logger.error(f"Error setting design rules: {str(e)}")
return {
"success": False,
"message": "Failed to set design rules",
"errorDetails": str(e),
}
def get_design_rules(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Get current design rules - KiCAD 9.0 compatible"""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
design_settings = self.board.GetDesignSettings()
scale = 1000000 # nm to mm
# Build rules dict with KiCAD 9.0 compatible properties
rules = {
# Core clearance and track settings
"clearance": design_settings.m_MinClearance / scale,
"trackWidth": design_settings.GetCurrentTrackWidth() / scale,
"minTrackWidth": design_settings.m_TrackMinWidth / scale,
# Via settings (current values from methods)
"viaDiameter": design_settings.GetCurrentViaSize() / scale,
"viaDrill": design_settings.GetCurrentViaDrill() / scale,
# Via minimum values
"minViaDiameter": design_settings.m_ViasMinSize / scale,
"viasMinAnnularWidth": design_settings.m_ViasMinAnnularWidth / scale,
# Micro via settings
"microViaDiameter": design_settings.m_MicroViasMinSize / scale,
"microViaDrill": design_settings.m_MicroViasMinDrill / scale,
"minMicroViaDiameter": design_settings.m_MicroViasMinSize / scale,
"minMicroViaDrill": design_settings.m_MicroViasMinDrill / scale,
# KiCAD 9.0: Hole and drill settings (replaces removed m_ViasMinDrill and m_MinHoleDiameter)
"minThroughDrill": design_settings.m_MinThroughDrill / scale,
"holeClearance": design_settings.m_HoleClearance / scale,
"holeToHoleMin": design_settings.m_HoleToHoleMin / scale,
# Other constraints
"copperEdgeClearance": design_settings.m_CopperEdgeClearance / scale,
"silkClearance": design_settings.m_SilkClearance / scale,
}
return {"success": True, "rules": rules}
except Exception as e:
logger.error(f"Error getting design rules: {str(e)}")
return {
"success": False,
"message": "Failed to get design rules",
"errorDetails": str(e),
}
def run_drc(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Run Design Rule Check using kicad-cli"""
import subprocess
import json
import tempfile
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
report_path = params.get("reportPath")
# Get the board file path
board_file = self.board.GetFileName()
if not board_file or not os.path.exists(board_file):
return {
"success": False,
"message": "Board file not found",
"errorDetails": "Cannot run DRC without a saved board file",
}
# Find kicad-cli executable
kicad_cli = self._find_kicad_cli()
if not kicad_cli:
return {
"success": False,
"message": "kicad-cli not found",
"errorDetails": "KiCAD CLI tool not found in system. Install KiCAD 8.0+ or set PATH.",
}
# Create temporary JSON output file
with tempfile.NamedTemporaryFile(
mode="w", suffix=".json", delete=False
) as tmp:
json_output = tmp.name
try:
# Build command
cmd = [
kicad_cli,
"pcb",
"drc",
"--format",
"json",
"--output",
json_output,
"--units",
"mm",
board_file,
]
logger.info(f"Running DRC command: {' '.join(cmd)}")
# Run DRC
result = subprocess.run(
cmd,
capture_output=True,
text=True,
timeout=600, # 10 minute timeout for large boards (21MB PCB needs time)
)
if result.returncode != 0:
logger.error(f"DRC command failed: {result.stderr}")
return {
"success": False,
"message": "DRC command failed",
"errorDetails": result.stderr,
}
# Read JSON output
with open(json_output, "r", encoding="utf-8") as f:
drc_data = json.load(f)
# Parse violations from kicad-cli output
violations = []
violation_counts: dict[str, int] = {}
severity_counts = {"error": 0, "warning": 0, "info": 0}
for violation in drc_data.get("violations", []):
vtype = violation.get("type", "unknown")
vseverity = violation.get("severity", "error")
# Extract location from first item's pos (kicad-cli JSON format)
items = violation.get("items", [])
loc_x, loc_y = 0, 0
if items and "pos" in items[0]:
loc_x = items[0]["pos"].get("x", 0)
loc_y = items[0]["pos"].get("y", 0)
violations.append(
{
"type": vtype,
"severity": vseverity,
"message": violation.get("description", ""),
"location": {
"x": loc_x,
"y": loc_y,
"unit": "mm",
},
}
)
# Count violations by type
violation_counts[vtype] = violation_counts.get(vtype, 0) + 1
# Count by severity
if vseverity in severity_counts:
severity_counts[vseverity] += 1
# Determine where to save the violations file
board_dir = os.path.dirname(board_file)
board_name = os.path.splitext(os.path.basename(board_file))[0]
violations_file = os.path.join(
board_dir, f"{board_name}_drc_violations.json"
)
# Always save violations to JSON file (for large result sets)
with open(violations_file, "w", encoding="utf-8") as f:
json.dump(
{
"board": board_file,
"timestamp": drc_data.get("date", "unknown"),
"total_violations": len(violations),
"violation_counts": violation_counts,
"severity_counts": severity_counts,
"violations": violations,
},
f,
indent=2,
)
# Save text report if requested
if report_path:
report_path = os.path.abspath(os.path.expanduser(report_path))
cmd_report = [
kicad_cli,
"pcb",
"drc",
"--format",
"report",
"--output",
report_path,
"--units",
"mm",
board_file,
]
subprocess.run(cmd_report, capture_output=True, timeout=600)
# Return summary only (not full violations list)
return {
"success": True,
"message": f"Found {len(violations)} DRC violations",
"summary": {
"total": len(violations),
"by_severity": severity_counts,
"by_type": violation_counts,
},
"violationsFile": violations_file,
"reportPath": report_path if report_path else None,
}
finally:
# Clean up temp JSON file
if os.path.exists(json_output):
os.unlink(json_output)
except subprocess.TimeoutExpired:
logger.error("DRC command timed out")
return {
"success": False,
"message": "DRC command timed out",
"errorDetails": "Command took longer than 600 seconds (10 minutes)",
}
except Exception as e:
logger.error(f"Error running DRC: {str(e)}")
return {
"success": False,
"message": "Failed to run DRC",
"errorDetails": str(e),
}
def _find_kicad_cli(self) -> Optional[str]:
"""Find kicad-cli executable"""
import platform
import shutil
# Try system PATH first
cli_name = "kicad-cli.exe" if platform.system() == "Windows" else "kicad-cli"
cli_path = shutil.which(cli_name)
if cli_path:
return cli_path
# Try common installation paths (version-specific)
if platform.system() == "Windows":
common_paths = [
r"C:\Program Files\KiCad\10.0\bin\kicad-cli.exe",
r"C:\Program Files\KiCad\9.0\bin\kicad-cli.exe",
r"C:\Program Files\KiCad\8.0\bin\kicad-cli.exe",
r"C:\Program Files (x86)\KiCad\10.0\bin\kicad-cli.exe",
r"C:\Program Files (x86)\KiCad\9.0\bin\kicad-cli.exe",
r"C:\Program Files (x86)\KiCad\8.0\bin\kicad-cli.exe",
r"C:\Program Files\KiCad\bin\kicad-cli.exe",
]
for path in common_paths:
if os.path.exists(path):
return path
elif platform.system() == "Darwin": # macOS
common_paths = [
"/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli",
"/usr/local/bin/kicad-cli",
]
for path in common_paths:
if os.path.exists(path):
return path
else: # Linux
common_paths = [
"/usr/bin/kicad-cli",
"/usr/local/bin/kicad-cli",
]
for path in common_paths:
if os.path.exists(path):
return path
return None
def get_drc_violations(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""
Get list of DRC violations
Note: This command internally uses run_drc() which calls kicad-cli.
The old BOARD.GetDRCMarkers() API was removed in KiCAD 9.0.
This implementation provides backward compatibility by parsing kicad-cli output.
"""
import json
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
severity = params.get("severity", "all")
# Run DRC using kicad-cli (this saves violations to JSON file)
drc_result = self.run_drc({})
if not drc_result.get("success"):
return drc_result # Return the error from run_drc
# Read violations from the saved JSON file
violations_file = drc_result.get("violationsFile")
if not violations_file or not os.path.exists(violations_file):
return {
"success": False,
"message": "Violations file not found",
"errorDetails": "run_drc did not create violations file",
}
# Load violations from file
with open(violations_file, "r", encoding="utf-8") as f:
data = json.load(f)
all_violations = data.get("violations", [])
# Filter by severity if specified
if severity != "all":
filtered_violations = [
v for v in all_violations if v.get("severity") == severity
]
else:
filtered_violations = all_violations
return {
"success": True,
"violations": filtered_violations,
"violationsFile": violations_file, # Include file path for reference
}
except Exception as e:
logger.error(f"Error getting DRC violations: {str(e)}")
return {
"success": False,
"message": "Failed to get DRC violations",
"errorDetails": str(e),
}
def _get_project_file(self) -> Optional[str]:
if not self.board:
return None
board_file = self.board.GetFileName()
if not board_file:
return None
return os.path.splitext(board_file)[0] + ".kicad_pro"
def assign_net_to_class(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Assign an existing net to an existing net class."""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
net_name = params.get("net")
net_class_name = params.get("netClass")
if not net_name or not net_class_name:
return {
"success": False,
"message": "Missing parameters",
"errorDetails": "net and netClass are required",
}
net_classes = self.board.GetNetClasses()
net_class = net_classes.Find(net_class_name)
if not net_class:
return {
"success": False,
"message": "Net class not found",
"errorDetails": f"Net class '{net_class_name}' does not exist",
}
nets_map = self.board.GetNetInfo().NetsByName()
if not nets_map.has_key(net_name):
return {
"success": False,
"message": "Net not found",
"errorDetails": f"Net '{net_name}' does not exist",
}
net = nets_map[net_name]
net.SetClass(net_class)
return {
"success": True,
"message": f"Assigned net {net_name} to class {net_class_name}",
"assignment": {"net": net_name, "netClass": net_class_name},
}
except Exception as e:
logger.error(f"Error assigning net to class: {str(e)}")
return {
"success": False,
"message": "Failed to assign net to class",
"errorDetails": str(e),
}
def set_layer_constraints(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Persist layer-specific constraints in the project file under kicad_mcp."""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
layer = params.get("layer")
if not layer:
return {
"success": False,
"message": "Missing layer parameter",
"errorDetails": "layer is required",
}
project_file = self._get_project_file()
if not project_file:
return {
"success": False,
"message": "Project file unavailable",
"errorDetails": "Save the board before setting layer constraints",
}
payload = {}
if os.path.exists(project_file):
with open(project_file, "r", encoding="utf-8") as f:
try:
payload = json.load(f)
except json.JSONDecodeError:
payload = {}
constraints = {
key: value
for key, value in {
"minTrackWidth": params.get("minTrackWidth"),
"minClearance": params.get("minClearance"),
"minViaDiameter": params.get("minViaDiameter"),
"minViaDrill": params.get("minViaDrill"),
}.items()
if value is not None
}
payload.setdefault("kicad_mcp", {}).setdefault("layer_constraints", {})[layer] = constraints
with open(project_file, "w", encoding="utf-8") as f:
json.dump(payload, f, indent=2)
return {
"success": True,
"message": f"Stored layer constraints for {layer}",
"layer": layer,
"constraints": constraints,
"projectFile": project_file,
}
except Exception as e:
logger.error(f"Error setting layer constraints: {str(e)}")
return {
"success": False,
"message": "Failed to set layer constraints",
"errorDetails": str(e),
}
def check_clearance(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Approximate clearance check using item positions and bounding boxes."""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
scale = 1000000
min_clearance = self.board.GetDesignSettings().m_MinClearance / scale
def _resolve_point(item: Dict[str, Any]) -> Optional[Tuple[float, float]]:
if item.get("position"):
pos = item["position"]
unit_scale = 1.0 if pos.get("unit", "mm") == "mm" else 25.4
return (float(pos.get("x", 0)) * unit_scale, float(pos.get("y", 0)) * unit_scale)
if item.get("reference"):
module = self.board.FindFootprintByReference(item["reference"])
if module:
pos = module.GetPosition()
return (pos.x / scale, pos.y / scale)
return None
point1 = _resolve_point(params.get("item1", {}))
point2 = _resolve_point(params.get("item2", {}))
if not point1 or not point2:
return {
"success": False,
"message": "Unable to resolve both items",
"errorDetails": "Provide either positions or component references",
}
dx = point1[0] - point2[0]
dy = point1[1] - point2[1]
distance = (dx * dx + dy * dy) ** 0.5
return {
"success": True,
"clearance": {
"actual": distance,
"required": min_clearance,
"passes": distance >= min_clearance,
"unit": "mm",
},
}
except Exception as e:
logger.error(f"Error checking clearance: {str(e)}")
return {
"success": False,
"message": "Failed to check clearance",
"errorDetails": str(e),
}